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ASME B16.5 Pipe Flanges and Flanged Fittings

ASME B16.5 is the dimensional and pressure-temperature standard for pipe flanges and flanged fittings from NPS 1/2 through NPS 24. It defines seven pressure classes (150, 300, 400, 600, 900, 1500, 2500), flange types, facing types such as raised face and ring-type joint, and the material groups that set each flange's rated working pressure.

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Large-bore stainless steel pipe held ex-stock
Seamless and welded stainless pipe, ex-stock.

What ASME B16.5 Covers

ASME B16.5 standardizes flanges and flanged fittings in sizes NPS 1/2 to NPS 24 so that a flange, gasket and bolting set made by any conforming manufacturer will mate and seal. Larger sizes, NPS 26 and above, move to ASME B16.47. The standard fixes the bolt circle, bolt holes, flange thickness, hub dimensions, facing geometry and the pressure-temperature ratings for each combination of class and material group.

Every flange we supply to B16.5 is traceable to its heat and ships with an EN 10204 3.1 or 3.2 mill test certificate, so the material group used in the rating calculation is documented on the paperwork, not assumed.

Pressure Classes

The class number is a rating index, not a direct pressure. A Class 150 flange does not hold 150 psi at every temperature; its allowable working pressure falls as temperature rises and depends on the material group. The table below shows the range each class spans.

ClassTypical useFacing commonly specified
150Low-pressure utility, water, general processRaised face or flat face
300General process and chemical linesRaised face
400Higher-pressure process serviceRaised face
600Hydrocarbon and steam serviceRaised face or ring-type joint
900High-pressure oil and gasRing-type joint
1500High-pressure, high-temperatureRing-type joint
2500Severe high-pressure dutyRing-type joint

Flange Types

B16.5 defines the common flange forms, each matched to a joining method and inspection level.

Flange typeHow it joins the pipeWhere it fits
Weld neckButt-welded to pipe through a tapered hubHigh-pressure, cyclic and critical service; full radiography possible
Slip-onPipe slides in, filleted inside and outLower pressure, easier alignment
Socket weldPipe seats in a socket, fillet weldedSmall-bore high-pressure lines
ThreadedScrewed onto threaded pipeNo-weld or hazardous-area small bore
Lap jointUsed with a stub end, flange floats freeFrequent dismantling; flange can be a cheaper grade
BlindSolid plate, bolts to close a flanged openingLine termination and inspection points

Facing Types and Surface Finish

The facing is the sealing surface machined into the flange face. B16.5 specifies several, and the facing must match on both flanges in a joint.

FacingAbbreviationNotes
Raised faceRFMost common; concentrates gasket load on a raised ring
Flat faceFFFull-face gasket; used against cast-iron or brittle mating parts
Ring-type jointRTJMetal ring gasket in a machined groove; high pressure and temperature
Tongue and grooveT&GMating male and female profile; precise gasket location
Male and femaleM&FRecess locates the gasket; limits blow-out
Lap jointLJSealing handled by the stub-end face

Raised-face flanges are usually supplied with a serrated finish, either a concentric or spiral groove pattern, which grips a soft gasket. A smooth finish is specified where metal or PTFE-faced gaskets are used. State the facing and the surface finish on the enquiry so the groove pattern matches your gasket.

Materials for B16.5 Flanges

B16.5 lists material groups and each group drives the pressure-temperature rating. Forged stainless and nickel-alloy flanges are typically ordered to ASTM A182, which covers the F-grade forgings used for flanges, fittings and valve parts. We hold flange material across stainless, nickel-alloy and alloy-steel families.

GradeUNS / spec familyPREN (approx.)Why it is chosen
304 / 304LS30400 / S30403, A182 F304/F304L~18General process; L grade resists sensitization in welded joints
316 / 316LS31600 / S31603, A182 F316/F316L~242 to 3% molybdenum lifts pitting resistance over 304
904LN08904, super-austenitic~34Sulfuric acid and chloride service; copper-bearing chemistry
Incoloy 825N08825, Ni-Fe-Cr~31-40Sour service and mixed reducing and oxidizing acids
Inconel 625N06625, Ni-Cr-MohighHigh-temperature strength and severe corrosion resistance

The most common grade error on flange orders is defaulting to 304 for chloride-adjacent or coastal duty, where it pits. Confirm the service chlorides before choosing 304 over 316, and read our note on pitting corrosion and the PREN pitting index if the medium is aggressive. For welded stainless flanges held in the sensitization range, specify the low-carbon L grade to keep the heat-affected zone corrosion-resistant, as covered in our guide on preventing sensitization.

Bolting and Gaskets

B16.5 ratings assume the correct bolting. Flange bolting is normally ordered to ASTM A193 / A194, for example B8 or B8M studs with matching nuts for stainless service. The gasket style must suit the facing: spiral-wound or soft-faced for raised face, and a ring gasket of the specified ring number for RTJ grooves.

How B16.5 Relates to Other Flange and Fitting Standards

B16.5 stops at NPS 24. Above that, large-diameter flanges follow ASME B16.47. Flanges are commonly paired with buttweld fittings to ASME B16.9 and, in small bore, with forged socket-weld and threaded fittings to ASME B16.11. The flange forging material itself is governed by ASTM A182 for stainless and alloy grades. Our full flange range spans stainless steel, inconel, hastelloy and alloy steel.

Documentation and Traceability

Every B16.5 flange ships with an EN 10204 3.1 or 3.2 mill test certificate tying the part to its heat chemistry and mechanical results. If you need to confirm the grade, dimensions or facing on receipt, our guides on reading a mill test certificate and material traceability walk through what to check.

Frequently Asked Questions

What size range does ASME B16.5 cover?
ASME B16.5 covers pipe flanges and flanged fittings from NPS 1/2 through NPS 24. Flanges larger than NPS 24 are covered by ASME B16.47, which handles large-diameter line flanges.
What are the pressure classes in ASME B16.5?
There are seven pressure classes: 150, 300, 400, 600, 900, 1500 and 2500. The class is a rating index, and the actual allowable working pressure depends on both the class and the material group, falling as service temperature rises.
What is the difference between raised face and RTJ facing?
A raised face uses a flat or soft gasket compressed on a raised ring and suits lower and medium pressures. A ring-type joint uses a metal ring gasket seated in a machined groove and is specified for high-pressure and high-temperature service, typically Class 600 and above.
Which materials can B16.5 flanges be made from?
Forged stainless and nickel-alloy flanges are usually ordered to ASTM A182, covering grades such as F304, F316, F316L and the higher alloys. We stock flange material in 304, 304L, 316, 316L, 904L, Incoloy 825 and Inconel 625, among others, selected by the corrosion and pressure duty.
Does ASME B16.5 specify bolting and gaskets?
The standard sets bolt circle, bolt-hole and facing dimensions and assumes correctly rated bolting. Bolting is typically supplied to ASTM A193 / A194, and the gasket style must match the facing, for example a ring gasket of the specified ring number for an RTJ groove.

Request a Quote

Nandini Steel stocks ASME B16.5 flanges across stainless, nickel-alloy and alloy-steel grades, ex-stock for immediate dispatch, each with an EN 10204 mill test certificate. Send your class, size, facing and grade to reachus@nandinisteel.com, WhatsApp +91 99202 09184, or use our contact page for live pricing.

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