ISO 9001:2015 certified stockist & supplier · Since 2003 · Mumbai, India
Home/Knowledge/Corrosion
Knowledge base

Corrosion

Browse the Corrosion range from Nandini Steel, held ex-stock in Mumbai with EN 10204 3.1/3.2 mill test certificates and full traceability.

Browse the Corrosion range from Nandini Steel, held ex-stock in Mumbai with EN 10204 3.1/3.2 mill test certificates and full traceability. Browse the range below, then send your grade, form, size and quantity for a same-day quotation.

Localized corrosion: pitting and crevice

Localized corrosion is the mechanism behind most field failures in stainless equipment, because it concentrates attack in a single small spot rather than thinning the whole surface evenly. Our pitting corrosion and crevice corrosion pages explain how chloride ions break down the passive chromium oxide film at a surface defect or under a gasket, bolt head or deposit, and why molybdenum-bearing grades such as 316 and 904L resist it far better than plain 304. A related mechanism, galvanic corrosion, occurs when two dissimilar metals are in electrical contact in an electrolyte, and is a common cause of unexplained attack at a bolted or welded joint where the filler or fastener grade does not match the base metal.

Cracking: stress-corrosion cracking and sour service

Cracking mechanisms are more dangerous than general pitting because they can propagate through a wall section with little visible warning. Our stress-corrosion cracking page covers chloride SCC in austenitic stainless steels under tensile stress, and our sour service and sour service and NACE MR0175 pages cover hydrogen-induced and sulfide stress cracking in oil and gas environments containing H2S. Grades qualified for sour duty, such as Incoloy 825 and NACE-HIC tested A516 Grade 70, are selected specifically to resist these cracking mechanisms rather than general corrosion alone.

Intergranular attack and sensitization

Intergranular corrosion attacks the grain boundaries of the metal rather than the surface, and in stainless steel it is almost always tied to a specific cause: chromium carbide precipitation at the grain boundary after exposure to 425 to 815 degrees Celsius, commonly from welding. Our intergranular corrosion and intergranular corrosion and sensitization pages explain why this happens and how it is prevented, chiefly by specifying a low-carbon L grade such as 304L or 316L, a stabilized grade such as 321 or 347, or a post-weld solution anneal.

Measuring resistance: PREN

PREN, the pitting resistance equivalent number, is the single number that lets you rank grades against each other for pitting and crevice resistance before you look at a single application. Our PREN and pitting resistance equivalent page and PREN explained guide set out the calculation from chromium, molybdenum and nitrogen content, and the resulting ladder across our catalogue: 304 at roughly 18, 316 at roughly 24, 904L at roughly 34, and duplex 2205 at roughly 35. A higher PREN means better pitting resistance in chloride service, but it is only one input alongside the specific corrosion mechanism, temperature and acid chemistry in play.

How this maps to grade selection

None of these mechanisms exist in isolation on a real project. A sour-gas separator has to resist both sulfide stress cracking and general pitting at once, and a welded pharmaceutical tank has to resist sensitization and chloride pitting in the same joint. Our types of corrosion overview page is the starting point for working through which mechanisms apply to your service, and from there the comparison and grade pages on this site carry the same mechanism-specific language through to a concrete recommendation.

Corrosion

Browse corrosion

Questions

Frequently asked

What is pitting corrosion?
Pitting corrosion is localized attack that breaks down the passive chromium oxide film at a small surface defect, producing a deep, narrow pit rather than even surface loss. It is driven by chloride ions and is resisted by molybdenum-bearing grades such as 316 and 904L far better than by plain 304.
What is crevice corrosion?
Crevice corrosion is a localized attack similar to pitting that occurs in a narrow gap, such as under a gasket, washer or deposit, where stagnant chloride-bearing solution concentrates and the passive film cannot be replenished. It follows the same PREN-based resistance ranking as pitting corrosion.
What is intergranular corrosion (weld decay)?
Intergranular corrosion, sometimes called weld decay, attacks the grain boundaries of the metal after chromium carbides precipitate there, typically following exposure to 425 to 815 degrees Celsius during welding. It is prevented by specifying a low-carbon L grade, a stabilized grade such as 321 or 347, or a post-weld solution anneal.
What is chloride stress-corrosion cracking?
Chloride stress-corrosion cracking is the cracking of austenitic stainless steel under tensile stress in a chloride-bearing environment, usually at elevated temperature. It can propagate through a wall section with little visible surface warning, which is why it is treated as a distinct risk from general pitting.
How does PREN predict corrosion resistance?
PREN is calculated from a grade's chromium, molybdenum and nitrogen content and gives a single comparative number for pitting and crevice resistance, ranked roughly 18 for 304, 24 for 316, 34 for 904L and 35 for duplex 2205. A higher PREN indicates better resistance in chloride service, though the final grade choice still depends on the specific corrosion mechanism and service conditions.

Need this grade matched to your service?

Send your spec, our engineering team confirms the grade, stock and certification, ex-stock from Mumbai.

Request a quoteWhatsApp us